Re: [bolger] Re: Estimating time and cost

> My cost per pound has been running between $8 and $12 per pound
> finished.

In rough numbers a sheet of plywood equals 50 pounds, x $10 = $500 per sheet.

In *really* rough numbers that equals 20 man hours per sheet.
What kind of boats have you been building? Simple open boats? Cabin
cruisers? Speedboats? Sailboats? Does this price include sails and related
gear on your sailboats? Engines on your power boats?

Sincerely,
Ken Grome
Bagacay Boatworks
www.bagacayboatworks.com





> I have always found it easier to guestimate
> cost by weight. Currently my cost per pound
> has been running between $8 and $12 per
> pound finished.
--- Inbolger@yahoogroups.com, "Bruce Hallman" <bruce@...> wrote:
>
> Just for fun, I am estimating the time to build a Tahiti...

I have always found it easier to guestimate cost by weight. Currently
My cost per pound has been running between $8 and $12 per pound
finished. If you just want a temporary boat, use cheap plywood and
cheap paint over some type of vapor barrier. This way you might be able
to come in under $5 per pound, finished. My advise is to use marine
Ply, epoxy, and good paint. You should be able to come in with a cost
of around $8 to $10 per pound with an averge 12 ft finish. The mirror
finishes and all the plush trimings will cost from $12 per pound on up,
with a bottomless pocket the sky is the limit...

Cheers
JJ in Rockport
On 6/27/07, Bill <kingw@...> wrote:

> That puts me around 53 hours per sheet. I'm
> also in the ball park of 1 gal per sheet of ply.
>
> Bill


I wish I kept records, but I guess my Micro was 450 hours for about 10
sheets, 45 hr/sheet and my Topaz (so far) is about 300 hours for about
25 sheets or 12 hr/sheet.
Bruce,
I'll hit just a bit over 800 hours by the time I'm done with my long
micro. I'm at work and don't have my "shoebox of receipts" with me,
but my build is around 15 or 17 sheets of ply (with the hull exterior
sheathed in 6 oz glass). That puts me around 53 hours per sheet. I'm
also in the ball park of 1 gal per sheet of ply.

Bill

--- Inbolger@yahoogroups.com, "Bruce Hallman" <bruce@...> wrote:
>
> Just for fun, I am estimating the time to build a Tahiti... And, I am
> curious if others in this group have kept records of building data.
>
> For instance, assuming the plywood is 1/2" and that all plywood gets
> sheathed in 6 ounce cloth and epoxy, the estimate could be based on a
> simple count of sheets of plywood.
>
> Here is my educated guess: (On average), one sheet of plywood takes 6
> manhours and half a gallon of epoxy.
>
>
> Agree? Disagree?
>
Also when you are putting down the triax you cover it
with a layer of 7781 or one of the lighter satin finsh
industral clothes you have less to fill and a smooth
finish to start with. A lot of times you can pull the
resin you need out of the glass under it so you get a
higher glass to resin content.

I'll tell you I wish I had known the trick a lot
sooner! I know it can cut the fairing time in half
over say just mat or some of the heaver boat cloths.

Krissie


--- Michael Wagner <willers32@...> wrote:

> For the bottom of a boat like Tahiti I would
> recommend 20 oz triax cloth. I used it on the bottom
> of the AS-29. It takes a ton of epoxy to fill the
> weave, but once you do you will have a bottom that's
> near bullet proof.
>




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Oh I think it was Dave Gerr that says for time take
the weight and divide it by 3 or 3.5 and that will
tell you how many hours you will have in the boat.

Dave said you can build a boat at about 3 to 3.5 lbs
per hour. I think I have the numbers right. Some
people are a bit faster and some a bit slower. This is
also for the over all project mind you.

A couple of projects I have worked on tend to prove
the numbers about right.

Blessings Krissie

--- grafmichael <mgraf@...> wrote:

> --- Inbolger@yahoogroups.com, "Bruce Hallman"
> <bruce@...> wrote:
>
> Hey I like that how's that break down- whats your
> assumed cost of ply
> and epoxy Thanx Mike
>
> > Just for fun, I am estimating the time to build a
> Tahiti... And, I am
> > curious if others in this group have kept records
> of building data.
> >
> > For instance, assuming the plywood is 1/2" and
> that all plywood gets
> > sheathed in 6 ounce cloth and epoxy, the estimate
> could be based on a
> > simple count of sheets of plywood.
> >
> > Here is my educated guess: (On average), one
> sheet of plywood takes 6
> > manhours and half a gallon of epoxy.
> >
> >
> > Agree? Disagree?
> >
>
>
>




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Hmmm to do just the layup should take about an hour or
two. But to get it all ready for paint I would guess
your time is about right.

You are going to have about 1 and half lb of resin for
every lb of glass cloth. I think is the rule we used.

There was some place I saw a chart that listed how
much resin to how many sq. ft. of a given cloth
weight. I can't remember where I saw it.

Blessings Krissie

--- Bruce Hallman <bruce@...> wrote:

> Just for fun, I am estimating the time to build a
> Tahiti... And, I am
> curious if others in this group have kept records of
> building data.
>
> For instance, assuming the plywood is 1/2" and that
> all plywood gets
> sheathed in 6 ounce cloth and epoxy, the estimate
> could be based on a
> simple count of sheets of plywood.
>
> Here is my educated guess: (On average), one sheet
> of plywood takes 6
> manhours and half a gallon of epoxy.
>
>
> Agree? Disagree?
>




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For the bottom of a boat like Tahiti I would recommend 20 oz triax cloth. I used it on the bottom of the AS-29. It takes a ton of epoxy to fill the weave, but once you do you will have a bottom that's near bullet proof.

John Bell <smallboatdesigner@...> wrote: My guess on large ocean-voyaging boat like Tahiti, you'll be sheathing
with a lot more than a single layer of 6oz, particularly on the bottom.
If that's the case, triple your glue.

Bruce Hallman wrote:
> Just for fun, I am estimating the time to build a Tahiti... And, I am
> curious if others in this group have kept records of building data.
>
> For instance, assuming the plywood is 1/2" and that all plywood gets
> sheathed in 6 ounce cloth and epoxy, the estimate could be based on a
> simple count of sheets of plywood.
>
> Here is my educated guess: (On average), one sheet of plywood takes 6
> manhours and half a gallon of epoxy.
>
>
> Agree? Disagree?
>
>
> Bolger rules!!!
> - NO "GO AWAY SPAMMER!" posts!!! Please!
> - no cursing, flaming, trolling, spamming, respamming, or flogging dead horses
> - stay on topic, stay on thread, punctuate, no 'Ed, thanks, Fred' posts
> - Pls add your comments at the TOP, SIGN your posts, and snip away
> - Plans: Mr. Philip C. Bolger, P.O. Box 1209, Gloucester, MA, 01930, Fax: (978) 282-1349
> - Unsubscribe:bolger-unsubscribe@yahoogroups.com
> - Open discussion:bolger_coffee_lounge-subscribe@yahoogroups.com
> Yahoo! Groups Links
>
>
>
>
>





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[Non-text portions of this message have been removed]
My guess on large ocean-voyaging boat like Tahiti, you'll be sheathing
with a lot more than a single layer of 6oz, particularly on the bottom.
If that's the case, triple your glue.

Bruce Hallman wrote:
> Just for fun, I am estimating the time to build a Tahiti... And, I am
> curious if others in this group have kept records of building data.
>
> For instance, assuming the plywood is 1/2" and that all plywood gets
> sheathed in 6 ounce cloth and epoxy, the estimate could be based on a
> simple count of sheets of plywood.
>
> Here is my educated guess: (On average), one sheet of plywood takes 6
> manhours and half a gallon of epoxy.
>
>
> Agree? Disagree?
>
>
> Bolger rules!!!
> - NO "GO AWAY SPAMMER!" posts!!! Please!
> - no cursing, flaming, trolling, spamming, respamming, or flogging dead horses
> - stay on topic, stay on thread, punctuate, no 'Ed, thanks, Fred' posts
> - Pls add your comments at the TOP, SIGN your posts, and snip away
> - Plans: Mr. Philip C. Bolger, P.O. Box 1209, Gloucester, MA, 01930, Fax: (978) 282-1349
> - Unsubscribe:bolger-unsubscribe@yahoogroups.com
> - Open discussion:bolger_coffee_lounge-subscribe@yahoogroups.com
> Yahoo! Groups Links
>
>
>
>
>
Just make sure it is exterior glued HD has been carying a good looking
Certasanded that is interior glued here at the other end of Oregon.

Jon

>
> Choosing plywood? First, follow the designer's recommendation.
> Otherwise, it is up to personal preference. I like the plain old 5ply
> plywood from the Oregon mills which I can buy easily in my local Home
> Depot. I can pick through the stack and find a few pretty nice sheets
> at a time, which I tie on top of my car to bring home. But, I
> respect that other people choose otherwise.
>
> Epoxy?
> My present preference is the $42/gallon 1:1 Internet epoxy
On 6/26/07, grafmichael <mgraf@...> wrote:
>
> Hey I like that how's that break down- whats your assumed cost of ply
> and epoxy Thanx Mike

Choosing plywood? First, follow the designer's recommendation.
Otherwise, it is up to personal preference. I like the plain old 5ply
plywood from the Oregon mills which I can buy easily in my local Home
Depot. I can pick through the stack and find a few pretty nice sheets
at a time, which I tie on top of my car to bring home. But, I
respect that other people choose otherwise.

Epoxy?
My present preference is the $42/gallon 1:1 Internet epoxy

> > Here is my educated guess: (On average), one sheet of plywood takes 6
> > manhours and half a gallon of epoxy.

Assumption, sheathed two sides: 6 hours and half a gallon per sheet.
Any other opinions?
--- Inbolger@yahoogroups.com, "Bruce Hallman" <bruce@...> wrote:

Hey I like that how's that break down- whats your assumed cost of ply
and epoxy Thanx Mike

> Just for fun, I am estimating the time to build a Tahiti... And, I am
> curious if others in this group have kept records of building data.
>
> For instance, assuming the plywood is 1/2" and that all plywood gets
> sheathed in 6 ounce cloth and epoxy, the estimate could be based on a
> simple count of sheets of plywood.
>
> Here is my educated guess: (On average), one sheet of plywood takes 6
> manhours and half a gallon of epoxy.
>
>
> Agree? Disagree?
>
Just for fun, I am estimating the time to build a Tahiti... And, I am
curious if others in this group have kept records of building data.

For instance, assuming the plywood is 1/2" and that all plywood gets
sheathed in 6 ounce cloth and epoxy, the estimate could be based on a
simple count of sheets of plywood.

Here is my educated guess: (On average), one sheet of plywood takes 6
manhours and half a gallon of epoxy.


Agree? Disagree?