RE: [bolger] Re: Questions on Foam

Lincoln,
I used R-guard for the Pointy Skiff flotation. Don't know about its
resistance to fuel and the effect epoxy has on it but I plan to find out
soon. I'll let everyone know. I cut mine with my trusty sabre saw followed
by clean up with my trusty shop vac. No fumes, fires, hot wires, etc.
Jim C.


> -----Original Message-----
> From: Lincoln Ross [mailto:lincolnr@...]
> Sent: Wednesday, December 27, 2000 12:19 PM
> To:bolger@egroups.com
> Subject: [bolger] Re: Questions on Foam
>
>
> Aircraft Spruce and Specialty used to have a cheap kit for a hot wire
> cutter that works fine. Maybe they still carry it. I'm sure you can
> surf and find them.
>
> If you want to play now, get a 12V battery, a charger or maybe another
> battery, some .020" steel wire (maybe stranded steel fishing stuff,
> tho music wire works ok). Make a bow about 3 or 4 feet long to hold
> the wire in tension (10 or 20 lbs????), plus wrap some wire in a
> spiral around something like a brick that won't burn or conduct.
> connect the two voltage sources in series and to one end of the bow.
> Connect a wire from the other end of the voltage source to one end of
> the spiral. Clip a wire from the spiral to the opposite end of the
> bow. Adjust position of clip on spiral to adjust current. Should
> slowly and easily cut through styrofoam if current is right. DON'T cut
> urethane as apparently it kicks off really nasty fumes. You will want
> some ventilation anyway. Be careful that you don't have anything
> tremendously flammable about, particularly if you mess up momentarily
> and the wire gets red hot. This is an easy, non-critical process. Just
> make sure you have some extra wire as you may break some. Don't use
> copper wire. Proper size guitar string will work if you're really in a
> hurry. Works on expanded bead foam just as well as styrofoam.
> --- Inbolger@egroups.com, "Rick " <sctree@d...> wrote:
> > Soon the decision on foam buoyancy for the Diablo has to be made.
> > Locally I can get the white styrofoam called "R-Guard" in two inch
> > thick sheets. A few questions, does anyone know;
> >
> > 1. Is this stuff OK?
> >
> > 2. Is it fuel resistant?
> >
> > 3. How do you cut it? I seem to recall any saw produces tons of
> small
> > particles that fly around and stick everywhere. Someone told me
> craft
> > people use a "Hotwire" cutter, anyone know what and where about
> that?
> >
> > 4. Is there a perfered glue to hold the pieces together to make a
> > block ? I was told epoxy disolves it.
> >
> > 5. Is there a coating, -paint,varnish, something else?- that will
> > give it a little protection?
> >
> > Boatshop shutdown until Saturday am, but still building in my head.
> >
> > Thanks for any and all thoughts,
> >
> >
> > Rick
>
>
>
> Bolger rules!!!
> - no cursing, flaming, trolling, or spamming
> - no flogging dead horses
> - add something: take "thanks!" and "ditto!" posts off-list.
> - stay on topic and punctuate
> - add your comments at the TOP and SIGN your posts
>
>
Aircraft Spruce and Specialty used to have a cheap kit for a hot wire
cutter that works fine. Maybe they still carry it. I'm sure you can
surf and find them.

If you want to play now, get a 12V battery, a charger or maybe another
battery, some .020" steel wire (maybe stranded steel fishing stuff,
tho music wire works ok). Make a bow about 3 or 4 feet long to hold
the wire in tension (10 or 20 lbs????), plus wrap some wire in a
spiral around something like a brick that won't burn or conduct.
connect the two voltage sources in series and to one end of the bow.
Connect a wire from the other end of the voltage source to one end of
the spiral. Clip a wire from the spiral to the opposite end of the
bow. Adjust position of clip on spiral to adjust current. Should
slowly and easily cut through styrofoam if current is right. DON'T cut
urethane as apparently it kicks off really nasty fumes. You will want
some ventilation anyway. Be careful that you don't have anything
tremendously flammable about, particularly if you mess up momentarily
and the wire gets red hot. This is an easy, non-critical process. Just
make sure you have some extra wire as you may break some. Don't use
copper wire. Proper size guitar string will work if you're really in a
hurry. Works on expanded bead foam just as well as styrofoam.
--- Inbolger@egroups.com, "Rick " <sctree@d...> wrote:
> Soon the decision on foam buoyancy for the Diablo has to be made.
> Locally I can get the white styrofoam called "R-Guard" in two inch
> thick sheets. A few questions, does anyone know;
>
> 1. Is this stuff OK?
>
> 2. Is it fuel resistant?
>
> 3. How do you cut it? I seem to recall any saw produces tons of
small
> particles that fly around and stick everywhere. Someone told me
craft
> people use a "Hotwire" cutter, anyone know what and where about
that?
>
> 4. Is there a perfered glue to hold the pieces together to make a
> block ? I was told epoxy disolves it.
>
> 5. Is there a coating, -paint,varnish, something else?- that will
> give it a little protection?
>
> Boatshop shutdown until Saturday am, but still building in my head.
>
> Thanks for any and all thoughts,
>
>
> Rick
James:

FWIW, I concur on every point.

Chuck


> My experience with this foam is based on model a/c and homebuilt a/c but
> this is what I think. ( free advice is worth what you pay for it!)
>
> 1. It ought to be just fine for floatation.
>
> 2. gasoline will melt it as soon as it touches it.
>
> 3. It is very easy to make a hot wire cutter, and it is the easiest and
> neatest way
> to cut it. If you search under hot wire foam cutting you should find
> plenty of
> info on how to. If you need further info, I can tell you how to make
a
> simple
> one.
>
> 4. I think that the best adhesive is epoxy. It will not harm it, and it
> will keep
> gasoline from harming it. Do not use polyester resin, it will eat it
> up.
>
> 5. Epoxy.
>
>
> James Fuller
>
> .
> ----- Original Message -----
> From: Rick <sctree@...>
> To: <bolger@egroups.com>
> Sent: Tuesday, December 26, 2000 9:07 AM
> Subject: [bolger] Questions on Foam
>
>
> > Soon the decision on foam buoyancy for the Diablo has to be made.
> > Locally I can get the white styrofoam called "R-Guard" in two inch
> > thick sheets. A few questions, does anyone know;
> >
> > 1. Is this stuff OK?
> >
> > 2. Is it fuel resistant?
> >
> > 3. How do you cut it? I seem to recall any saw produces tons of small
> > particles that fly around and stick everywhere. Someone told me craft
> > people use a "Hotwire" cutter, anyone know what and where about that?
> >
> > 4. Is there a perfered glue to hold the pieces together to make a
> > block ? I was told epoxy disolves it.
> >
> > 5. Is there a coating, -paint,varnish, something else?- that will
> > give it a little protection?
> >
> > Boatshop shutdown until Saturday am, but still building in my head.
> >
> > Thanks for any and all thoughts,
> >
> >
> > Rick
> >
> >
> >
> > Bolger rules!!!
> > - no cursing, flaming, trolling, or spamming
> > - no flogging dead horses
> > - add something: take "thanks!" and "ditto!" posts off-list.
> > - stay on topic and punctuate
> > - add your comments at the TOP and SIGN your posts
> >
> >
> >
>
>
>
> Bolger rules!!!
> - no cursing, flaming, trolling, or spamming
> - no flogging dead horses
> - add something: take "thanks!" and "ditto!" posts off-list.
> - stay on topic and punctuate
> - add your comments at the TOP and SIGN your posts
>
>
>
--- Inbolger@egroups.com, "Rick " <sctree@d...> wrote:
> Soon the decision on foam buoyancy for the Diablo has to be made.
> Locally I can get the white styrofoam called "R-Guard" in two inch
> thick sheets

Check to see if your local home supply store(Lowes, Home Depot etc)
has the insulation foam. It usually comes in either 1" or 2" thick
sheets and is pink or blue. I don't know if it's gasoline resistant,
but it's supposed to be "epoxy-proof".

Bruce
My experience with this foam is based on model a/c and homebuilt a/c but
this is what I think. ( free advice is worth what you pay for it!)

1. It ought to be just fine for floatation.

2. gasoline will melt it as soon as it touches it.

3. It is very easy to make a hot wire cutter, and it is the easiest and
neatest way
to cut it. If you search under hot wire foam cutting you should find
plenty of
info on how to. If you need further info, I can tell you how to make a
simple
one.

4. I think that the best adhesive is epoxy. It will not harm it, and it
will keep
gasoline from harming it. Do not use polyester resin, it will eat it
up.

5. Epoxy.


James Fuller

.
----- Original Message -----
From: Rick <sctree@...>
To: <bolger@egroups.com>
Sent: Tuesday, December 26, 2000 9:07 AM
Subject: [bolger] Questions on Foam


> Soon the decision on foam buoyancy for the Diablo has to be made.
> Locally I can get the white styrofoam called "R-Guard" in two inch
> thick sheets. A few questions, does anyone know;
>
> 1. Is this stuff OK?
>
> 2. Is it fuel resistant?
>
> 3. How do you cut it? I seem to recall any saw produces tons of small
> particles that fly around and stick everywhere. Someone told me craft
> people use a "Hotwire" cutter, anyone know what and where about that?
>
> 4. Is there a perfered glue to hold the pieces together to make a
> block ? I was told epoxy disolves it.
>
> 5. Is there a coating, -paint,varnish, something else?- that will
> give it a little protection?
>
> Boatshop shutdown until Saturday am, but still building in my head.
>
> Thanks for any and all thoughts,
>
>
> Rick
>
>
>
> Bolger rules!!!
> - no cursing, flaming, trolling, or spamming
> - no flogging dead horses
> - add something: take "thanks!" and "ditto!" posts off-list.
> - stay on topic and punctuate
> - add your comments at the TOP and SIGN your posts
>
>
>
Soon the decision on foam buoyancy for the Diablo has to be made.
Locally I can get the white styrofoam called "R-Guard" in two inch
thick sheets. A few questions, does anyone know;

1. Is this stuff OK?

2. Is it fuel resistant?

3. How do you cut it? I seem to recall any saw produces tons of small
particles that fly around and stick everywhere. Someone told me craft
people use a "Hotwire" cutter, anyone know what and where about that?

4. Is there a perfered glue to hold the pieces together to make a
block ? I was told epoxy disolves it.

5. Is there a coating, -paint,varnish, something else?- that will
give it a little protection?

Boatshop shutdown until Saturday am, but still building in my head.

Thanks for any and all thoughts,


Rick